FARM MACHINERY AND TECHNOLOGIES
To assess the effectiveness of corn cultivation technology based on the minimum tillage technology (Mini-till) and organic fertilizers, and compare it with the conventional technology including mouldboard ploughing, the authors conducted field studies in two farms of the Novokubansk district of the Krasnodar region. They analyzed economic efficiency indicators of seeders, the machine-tractor fleet, and the technology applied as a whole. The comparative analysis of economic indicators of an Optima TFmaxi direct seeder coupled with a John Deere 8310RT tractor used in the Mini-till technology and seeders used in the conventional technology have shown that using a direct seeder for seeding corn reduces mechanized work input by 0.15 man-h/ha (43%) and fuel consumption by 0.2 kg/ha (7%) as contrasted to the conventional one. However, specific operating costs are 3 times higher. The comparative analysis of the use of machinery and tractors in both technologies has shown that the Mini-till technology, as compared with the conventional one, uses less machinery (by 18 units, or 62%). But at the same time, the Mini-till technology uses 100% imported machinery, while the conventional one - only 24%. It has been established that the cost of resources for soil tillage in the Mini-till technology decreased as compared to the conventional one: mechanized work input - by 0.58 man-h/ha (46%), fuel consumption - by 9.1 kg/ha (18%), and specific operating costs - by 1227 rub./ha (17%). While using the Mini-till technology, the farmers recorded a grain corn yield of 10 t/ha, which is higher than that gathered with the conventional technology by 3 t/ha (43%). The obtained scientific and practical results prove the use of the Mini-till technology for economically sustainable agricultural enterprises of all ownership forms in the Southern Federal District of Russia.
Intensive agricultural production is impossible without the use of plant protection products that contribute to high yields. Agricultural producers highly evaluate the chemical method of plant protection based on the wide use of sprayers as a more efficient and productive one. The analysis of modern sprayers has shown that their design is subject to the dominating trend of increasing productivity, a working width and a tank capacity, improving the quality of work, improving the main components and equipment, using various automation tools to reduce the environmental impact. There are also some long-term trends in the development of autonomous robotic machines and unmanned aerial vehicles, combined into a single intelligent precision farming system. It is noted that the following operating parameters of the sprayer greatly influence the quality indicators of the chemical treatment of plants: the unit speed; the rod installation height and its stability during operation; pressure in the working fluid supply system and nozzle operation parameters (the diameter of droplets formed, the degree of wear and clogging). Environmental parameters also have a significant impact: relative humidity and air temperature, wind speed and the amount of precipitation. To ensure high quality, efficiency, and environmental safety of chemical plant protection, it is necessary to improve the technical means of plant protection through optimizing the main operating parameters, introducing advanced technical solutions aimed at increasing the technological process efficiency; introducing automation and robotization systems of technical means used for plant protection; designing autonomous robotic machines and unmanned aerial vehicles, combined into a single intelligent system of precision farming.
The development of organic agricultural production in Russia is hampered by the lack of the necessary organic fertilizers as modern technological lines processing peat, brown coal, sapropel, and biohumus are still unavailable. Because of the need for such technological lines, a mathematical model has been developed to describe the hydromechanical and mechanical processes, enabling operators to select the operating mode parameters of the technological line. For the first time, the proposed model can be used to form a suspension with the required fineness in a hydromechanical cleaner and reactor. The authors propose a technique for assembling technological lines based on modular equipment to process organic raw materials that ensures the industrial productivity and quality of humic fertilizers. It is shown that the presented mathematical model fully complies with the real technological production requirements and can be used for theoretical and engineering analysis. The mathematical model of the technological line processing organic raw materials is based on the theory of artificial neural networks. The model can be further improved to be used in the system for automatizing technological operations and monitoring the quality indicators of modular equipment in the processing of organic raw materials. This will provide a new level of synthesizing complex technical systems, which will be beneficial for agricultural production.
Conventional methods of seed pelleting involve using pelletizers with a drum-type working unit. In these devices, pelleting is carried out in a cyclic mode, which makes operational restrictions and complicates the use of pelletizers in the technological line of complex pre-sowing seed treatment. The authors evaluate the effectiveness of belt-type pelleting machines ensuring the continuity of pelleting and significantly increasing the performance. The paper provides some basic requirements to continuous seed pelletizing. The conditions are determined to describe the pellets rolling down the inclined surface of the moving conveyor belt. Consequently, the analytical relationship is established between the inclination angle of the pelletizer belt and the friction coefficient, the pellet diameter and speed of their forward movement along the conveyor belt. The main operating parameters of the belt pelletizer are determined - length, speed, and the inclination angle of the conveyor belt. The obtained mathematical expressions are universal, since they allow analyzing the working parameters of the pelletizers when processing crop seeds with different initial size, weight, and tribotechnical properties. When studying the movement of the coated seeds along the moving belt of the inclined conveyor, the friction force acting on them, the reaction force of the support, the authors took into account the rolling force and the gravity force. Based on the analogy of the translational movement of seeds along an inclined plane to their movement along the inner surface of the drum of an infinitely large radius, the authors established the numerical values of the parameters of continuous pelleting. The paper finishes with a conclusion about possible reducing the dimensions of the belt-type pelletizer. The estimated length of the working area of the conveyor belt is suggested to be the sum of the lengths of several belts inclined to the ground in different planes.
At present, shallow tillage plays a leading role in the technological process of cultivating agricultural crops, as it is one of the key operations in soil preparing for sowing. To establish the optimal parameters of the working tool for shallow tillage, the authors designed the tool capable of using various main operating elements (a flat hoe and a post lining). The main criterion for optimizing the parameters of the working tool was the traction resistance. Experimental studies were carried out in the field conditions. The optimal operating parameters of the working tools for shallow tillage were determined against the stubble background of winter wheat after its disc plowing in one track. The experimental research methodology included planning a multi-factorial experiment. The main changing factors included: the share opening angle of the flat hoe of the working tool; the sharpening angle of the working tool post and the soil cultivation depth by the working tool. Based on data processing and analysis, the authors obtained a regression equation, which helps calculate the traction resistance depending on the specified parameters of the working tool and the soil cultivation depth. As a result of experimental studies, the optimal parameters of the working tool were determined: the share opening angle of the flat hoe g = 104°, as well as the sharpening angle of the working tool post f = 50°. At a tillage speed of 8.20 km/h, the minimum traction forces generated by a single working tool with an operating width of 0.5 m at the depth of 8 cm is 1.902 kN, at 12 cm - 2.482 kN and at 16 cm - 4.758 kN. The data obtained can be used in the design of working tools and agricultural machines for shallow soil cultivation.
A significant part of the losses during harvesting by modern combines is caused by the imperfect systems for copying the field terrain. After analyzing and reviewing patents of the mechanisms for copying the field topography by harvester headers, identifying the main advantages and disadvantages of these devices, the author proposes a variant of retrofitting the most common lever-spring copying system that provides automatic adjustment of the cutting height when it goes beyond the copying limits provided by the manufacturer. The device consists of two main parts, one of which is attached to the body of the feeder house, and the second -to the upper bearing bar of the header. The device has two magnetic contact sensors connected to the electric control system of the header position. When the header is operating within the prescribed range of copying, the lever-spring system operates in the normal mode, allowing the header to go around field irregularities and maintain the specified pressure of the support shoes on the ground. When the header moves to the limit of the copy range, the corresponding hydraulic system control sensor is closed and the feeder house height is automatically changed, which prevents the header from galloping or digging the support shoes into the soil. The proposed version of the upgraded terrain copying mechanism does not require significant costs, reduces the complexity of the combine control, improves its average shift productivity and reduces crop losses due to the operator's belated reactions to changes in terrain.
The problem of air pollution in agricultural premises leads to a decrease in the weight gain of animals and poultry, an increase in morbidity, as well as a deterioration in the sanitary working conditions. The air in poultry houses contains dust particles of various origins and sizes, as well as pathogens and harmful gases. Therefore, air purification in poultry premises must be approached comprehensively. An analysis of the air purification installations used in agricultural premises showed that these installations do not have a high efficiency of dedusting and disinfection at the same time. To solve this problem, the authors propose to use a combined electrical installation for air purification, which uses two electrotechnological methods of air purification – electrofiltration and ultraviolet radiation. Tests were carried out on two groups of 35 quail chicks in each group. The chicks were kept in a box according to the cage housing method. Concentration of dust particles in the air of the poultry house was determined with PC-GTA 0.3-002, air parameters and chemical composition – with Meteoscope-M, Testo 440 and H-320 gas analyser. Measurements were taken after 3 hours of operation in the center of the room at a height of 1 m above the floor. The reliability of the results was confirmed by multiple repetitions of studies and reproducibility of the obtained data, the use of conventional methods, devices and mathematical processing of the results. The relationships between the concentration of dust particles, quantity of gas components, and the operating time of the combined electric air-cleaning unit were studied, the effect of air sanitation on the living weight of poultry was determined. It was experimentally established that the use of the hybrid electrical installation in a box with quail chicks led to a decrease in the bactericidal contamination of the room by 59%, the concentration of carbon dioxide by almost 4% and ammonia by 45% as compared with the control box. The use of the proposed installation increased the gain in the live weight of chicken by 20.3% on day 28.
TECHNICAL SERVICE IN AGRICULTURE
POWER SUPPLY AND AUTOMATION OF AGRICULTURAL PRODUCTION
ISSN 2687-1130 (Online)